The TRB Common TypeWrapping Device sets a new standard for precision cable wrapping, combining servo-driven automation with multi-material versatility to enhance shielding and protection.
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Designed for common type production lines, it applies aluminum tape, polyester film, or fiberglass tape with ±0.1mm accuracy. Its programmable control system allows customization of wrapping angles (0–180°), overlap rates (10–50%), and tension (5–50N), ensuring consistent coverage for applications ranging from EMI shielding to mechanical reinforcement. A standout feature is its automatic tension compensation, which adjusts in real time for tape thickness variations, eliminating wrinkles and breaks that compromise performance.
Material Compatibility: Aluminum Tape (0.03–0.2mm thick), Polyester Film (PET, 0.02–0.1mm), Fiberglass Tape (E-glass, 0.05–0.3mm)
Tape Width: 5–50mm (with quick-change guide rollers for different widths)
Tape Thickness: 0.01–0.5mm
Maximum Speed: 300 r/min (depending on tape material and width)
Wrapping Angle: 0–180° adjustable (resolution 0.1°)
Power Supply: 220V AC, 50/60Hz (1.5 kW power consumption)
Control System: Siemens Sinumerik ONE with AI optimization; 7" touchscreen HMI with recipe storage (100+ profiles)
Weight: 1,200 kg (with vibration-damping base)
Footprint: 2.5m x 1.5m (compact design for line integration)
Communication Cables:
Wraps aluminum/polyester laminate (ALP) tape for EMI shielding in coaxial cables (RG-6, RG-59) and data cables (Cat6a, Cat7), reducing signal interference by ≥95% and meeting ISO 11801 (transmission performance).
Automotive Harnesses:
Applies fiberglass tape for heat resistance in engine compartment wires (e.g., starter cables), withstanding continuous temperatures up to 180°C and meeting SAE J1128 (electrical insulation).
Medical Cables:
Processes sterile polyester film for medical device cables (e.g., ultrasound probes, ECG leads), ensuring biocompatibility (ISO 10993-5) and resistance to disinfectants (70% isopropyl alcohol).
Power Cables:
Wraps self-adhesive butyl rubber tape for temporary insulation during cable jointing, providing water tightness (IP68) and reducing repair downtime by 40%.
Q: Can it apply multiple layers of wrapping with different materials?
A: Yes, it supports dual-layer wrapping (e.g., aluminum tape + polyester film) with independent tension and angle control for enhanced shielding performance.
Q: What is the smallest cable diameter it can wrap uniformly?
A: With the micro-guide attachment, it wraps cables as small as 2mm (e.g., micro-coaxial cables for aerospace) with consistent overlap.
Q: How intuitive is the programming interface for complex wrapping patterns?
The touchscreen HMI allows direct angle/overlap input or import of CAD files for custom patterns, with a preview function to simulate wrapping before production.
Q: How does it ensure precise tape edge alignment?
An optical edge sensor (resolution 0.01mm) tracks the tape edge in real time, adjusting the guide mechanism to maintain alignment within ±0.1mm of the cable surface.
Designed for common type production lines, it applies aluminum tape, polyester film, or fiberglass tape with ±0.1mm accuracy. Its programmable control system allows customization of wrapping angles (0–180°), overlap rates (10–50%), and tension (5–50N), ensuring consistent coverage for applications ranging from EMI shielding to mechanical reinforcement. A standout feature is its automatic tension compensation, which adjusts in real time for tape thickness variations, eliminating wrinkles and breaks that compromise performance.
Material Compatibility: Aluminum Tape (0.03–0.2mm thick), Polyester Film (PET, 0.02–0.1mm), Fiberglass Tape (E-glass, 0.05–0.3mm)
Tape Width: 5–50mm (with quick-change guide rollers for different widths)
Tape Thickness: 0.01–0.5mm
Maximum Speed: 300 r/min (depending on tape material and width)
Wrapping Angle: 0–180° adjustable (resolution 0.1°)
Power Supply: 220V AC, 50/60Hz (1.5 kW power consumption)
Control System: Siemens Sinumerik ONE with AI optimization; 7" touchscreen HMI with recipe storage (100+ profiles)
Weight: 1,200 kg (with vibration-damping base)
Footprint: 2.5m x 1.5m (compact design for line integration)
Communication Cables:
Wraps aluminum/polyester laminate (ALP) tape for EMI shielding in coaxial cables (RG-6, RG-59) and data cables (Cat6a, Cat7), reducing signal interference by ≥95% and meeting ISO 11801 (transmission performance).
Automotive Harnesses:
Applies fiberglass tape for heat resistance in engine compartment wires (e.g., starter cables), withstanding continuous temperatures up to 180°C and meeting SAE J1128 (electrical insulation).
Medical Cables:
Processes sterile polyester film for medical device cables (e.g., ultrasound probes, ECG leads), ensuring biocompatibility (ISO 10993-5) and resistance to disinfectants (70% isopropyl alcohol).
Power Cables:
Wraps self-adhesive butyl rubber tape for temporary insulation during cable jointing, providing water tightness (IP68) and reducing repair downtime by 40%.
Q: Can it apply multiple layers of wrapping with different materials?
A: Yes, it supports dual-layer wrapping (e.g., aluminum tape + polyester film) with independent tension and angle control for enhanced shielding performance.
Q: What is the smallest cable diameter it can wrap uniformly?
A: With the micro-guide attachment, it wraps cables as small as 2mm (e.g., micro-coaxial cables for aerospace) with consistent overlap.
Q: How intuitive is the programming interface for complex wrapping patterns?
The touchscreen HMI allows direct angle/overlap input or import of CAD files for custom patterns, with a preview function to simulate wrapping before production.
Q: How does it ensure precise tape edge alignment?
An optical edge sensor (resolution 0.01mm) tracks the tape edge in real time, adjusting the guide mechanism to maintain alignment within ±0.1mm of the cable surface.
